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Food and Beverage

Stay ahead of the competition with a platform that can help you reduce costs, improve efficiency and increase productivity.

In order to taste success in the Food & Beverage sector, product quality and safety must be second to none.

From strict quality control measures to testing and adherence to food safety regulations, you rely on your manufacturing process to deliver consistently high-grade products. RS Industria will help you to monitor every piece of the production cycle, guaranteeing the output that will uphold your reputation.

Real-time condition-based monitoring is the key to success

Traditional methods of condition monitoring can frequently fall short in identifying subtle variations in factory assets. Often carried out periodically, they can lead to unplanned downtime, critical failure and product waste. 

Real-time data enables a proactive approach to condition-based monitoring. Subtle variations in asset data can provide leading indicators of issues and help maintenance teams deploy planned maintenance before there is a critical failure. 

Energy Monitoring to help F&B manufacturers become more sustainable 

Assets such as industrial ovens and freezers consume large amounts of energy, and often their consumption is left unchecked. Having  visibility of your energy consumption on an asset-by-asset or line-by-line basis allows you to track consumption and spot trends.

In many cases, energy usage data can reveal opportunities to reduce consumption and make savings in the £1,000's on just a single production asset.

How much could you save?

Hover over the assets below to find out just how much you could be saving.

Mixers & Homogenisers

A potential saving of £20,000 in energy costs and £12,000 in downtime costs.

Here's how
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Industrial
Ovens

Potential savings of £40,000 in energy costs, £48,000 in maintenance costs and £6,000 in downtime costs.

Here's how
bakery-oven

Freezers &
Chillers

Potential savings of £10,000 in energy costs and £50,000 in product wastage. 

Here's how
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Fillers

Potential savings of £3,500 in energy costs, £2,000 in downtime costs and £10,000 in maintenance costs.

Here's how
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Compressors

An annual potential saving of £10,000.

Here's how
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Conveyors

Every conveyor is different, speak to our consultants for an estimate of how much you could save.

We can help
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The RS Industria Solution in action

3 min read

Advanced Manufacturing Plan: Government funding boost to develop smart factories

Last month’s Autumn Statement heralded the launch of the UK government’s Advanced Manufacturing Plan.

Outlining how...

2 min read

Popping the genie out of the bottle: How unleashing data can improve your maintenance strategy

For one leading British brewer, utilising the RS Industria cloud-based platform has already saved thousands of pounds....

2 min read

How data insight helped a food manufacturer hit the road to net zero

Within just four weeks of using RS Industria, Kerry reduced energy consumption at a UK site by 14%.

Gaining an...

2 min read

How a premium food producer uses data insight to keep cool

As one of the UK’s largest manufacturers of premium sausage, Walkers Sausage Co prides itself on the quality of its...

3 min read

Seven ways RS Industria saved a leading food manufacturer time & money

Food and taste leaders, Kerry Group, are passionate about their products. Now a global entity, Kerry started life as a...

3 min read

How RS Industria is helping a food producer achieve sweet success

There are some assets that provide a real challenge for maintenance professionals. Components sealed for life upon...

Download our Food & Beverage case studies 

Shepherd Neame

Condition Monitoring

How real-time data allowed Britain's oldest brewer to better plan its future maintenance strategy.

 

Kerry

Energy Monitoring

How RS Industria drove down a leading manufacturer's energy consumption by 14%.

 

Hain Daniels

Vibration Sensors

RS Industria alerts engineers to a potential critical failure through data from vibration sensors.

 

Kerry

Wastewater Monitoring

How RS Industria helped Kerry to reduce their wastewater consumption by 100,000 litres a day.

 

Samworth Brothers

Vibration Monitoring

Measuring vibration on compressors and drive motors, saves a leading manufacturer from blast chiller failure.

 

Refresco

Condition Monitoring

How monitoring vibration detects bearing wear that if left untouched would lead to critical failure on a key asset.