---
title: Condition Monitoring For Food & Beverage Production
description: Leading food & beverage manufacturers use condition-monitoring and energy-monitoring platforms as part of their maintenance strategy. Find out Why.
image: https://www.rs-industria.com/hubfs/General%20Factory.webp
---

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          - [Mixers and Homogenisers](https://www.rs-industria.com/our-sectors/mixers-and-homogenisers)
    - [Mass Production](https://www.rs-industria.com/our-sectors/mass-production-consumer-goods-manufacturing) 
          - [Boilers](https://www.rs-industria.com/our-sectors/fire-tube-boilers)
          - [Centrifugal Pumps](https://www.rs-industria.com/our-sectors/centrifugal-pumps)
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          - [Corrugators](https://www.rs-industria.com/our-sectors/corrugators)
- [Case Studies](https://www.rs-industria.com/case-studies) 
    - [Brompton Bicycle - CNC machine](https://www.rs-industria.com/case-study/brompton-bicycles)
    - [Hain Daniels - Transfer boxes on filling lines](https://www.rs-industria.com/case-study/hain-daniels)
    - [Hain Daniels - Gear boxes on filling lines](https://www.rs-industria.com/case-study/hain-daniels-filling-line)
    - [Kerry - Wastewater](https://www.rs-industria.com/case-study/wastewater)
    - [Kerry - Energy consumption](https://www.rs-industria.com/case-study/energy-saving-insights)
    - [Logistics](https://www.rs-industria.com/case-study/logistics)
    - [Refresco - Rotary filler](https://www.rs-industria.com/case-study/refresco-cs)
    - [Meat Processing](https://www.rs-industria.com/case-study/meat-processing)
    - [Walkers Deli & Sausage Co - Refrigeration compressors](https://www.rs-industria.com/case-study/walkers)
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          - [Boilers](https://www.rs-industria.com/our-sectors/fire-tube-boilers)
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          - [Corrugators](https://www.rs-industria.com/our-sectors/corrugators)
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    - [Brompton Bicycle - CNC machine](https://www.rs-industria.com/case-study/brompton-bicycles)
    - [Hain Daniels - Transfer boxes on filling lines](https://www.rs-industria.com/case-study/hain-daniels)
    - [Hain Daniels - Gear boxes on filling lines](https://www.rs-industria.com/case-study/hain-daniels-filling-line)
    - [Kerry - Wastewater](https://www.rs-industria.com/case-study/wastewater)
    - [Kerry - Energy consumption](https://www.rs-industria.com/case-study/energy-saving-insights)
    - [Logistics](https://www.rs-industria.com/case-study/logistics)
    - [Refresco - Rotary filler](https://www.rs-industria.com/case-study/refresco-cs)
    - [Meat Processing](https://www.rs-industria.com/case-study/meat-processing)
    - [Walkers Deli & Sausage Co - Refrigeration compressors](https://www.rs-industria.com/case-study/walkers)
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    - [Maintenance Engineering Report 2023](https://www.rs-industria.com/maintenance-engineering-report-2023)
    - [Food & Beverage Industry Report 2023](https://www.rs-industria.com/food-and-beverage-manufacturing-report-2023)
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[Food & Beverage](https://www.rs-industria.com/our-sectors/food-and-beverage)

[Centrifugal Pumps](https://www.rs-industria.com/our-sectors/industrial-centrifuges)

[Compressors](https://www.rs-industria.com/our-sectors/compressors)

[Conveyors](https://www.rs-industria.com/our-sectors/conveyors)

[Fillers](https://www.rs-industria.com/our-sectors/fillers)

[Freezer & Chillers](https://www.rs-industria.com/our-sectors/freezers-and-chillers)

[Industrial Ovens](https://www.rs-industria.com/our-sectors/industrial-ovens)

[Mixers and Homogenisers](https://www.rs-industria.com/our-sectors/mixers-and-homogenisers)

[Mass Production](https://www.rs-industria.com/our-sectors/mass-production-consumer-goods-manufacturing)

[Boilers](https://www.rs-industria.com/our-sectors/fire-tube-boilers)

[Centrifugal Pumps](https://www.rs-industria.com/our-sectors/industrial-centrifuges)

[Conveyors](https://www.rs-industria.com/our-sectors/conveyors)

[Compressors](https://www.rs-industria.com/our-sectors/compressors)

[Cooling Towers & Evaporation Condensers](https://www.rs-industria.com/our-sectors/cooling-towers-and-evaporative-condensers)

[CNC Machines](https://www.rs-industria.com/our-sectors/cnc-machines)

[DAF - Dissolved Air Flotation](https://www.rs-industria.com/our-sectors/dissolved-air-flotation)

[Fillers](https://www.rs-industria.com/our-sectors/fillers)

**[Packaging](https://www.rs-industria.com/our-sectors/packaging)**

[Compressors](https://www.rs-industria.com/our-sectors/compressors)

[Conveyors](https://www.rs-industria.com/our-sectors/conveyors)

[Corrugators](https://www.rs-industria.com/our-sectors/corrugators)

##### Sustainability

[Kerry - Energy](https://www.rs-industria.com/case-study/energy-saving-insights)

[Kerry - Wastewater](https://www.rs-industria.com/case-study/wastewater)

[Laleham Health & Beauty](https://www.rs-industria.com/case-study/laleham)

[Whitby Seafoods](https://www.rs-industria.com/case-study/whitby-seafoods-energy-case-study)

##### Reliability

[Brompton Bicycles - CNC](https://www.rs-industria.com/case-study/brompton-bicycles-operational)

[Hain Daniels - Transfer Boxes](https://www.rs-industria.com/case-study/hain-daniels)

[Hain Daniels - Gearboxes/Filling](https://www.rs-industria.com/case-study/hain-daniels-filling-line)

[Logistics](https://www.rs-industria.com/case-study/logistics)

[Meat Processor](https://www.rs-industria.com/case-study/meat-processing)

[Refresco](https://www.rs-industria.com/case-study/refresco-cs)

[Shepherd Neame](https://www.rs-industria.com/case-study/shepherd-neame)

[Walkers Deli and Sausage Co](https://www.rs-industria.com/case-study/walkers)

##### Productivity

[Brompton Bicycles](https://www.rs-industria.com/case-study/brompton-bicycles)

[**Why RS**](https://www.rs-industria.com/why-rs-industria)

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[**Customer Success**](https://www.rs-industria.com/customer-success)

[Onboarding](https://www.rs-industria.com/onboarding)

[Ongoing Value](https://www.rs-industria.com/ongoing-value)

# Food and Beverage

Stay ahead of the competition with a platform that can help you reduce costs, improve efficiency and increase productivity.

In order to taste success in the Food & Beverage sector, product quality and safety must be second to none.

From strict quality control measures to testing and adherence to food safety regulations, you rely on your manufacturing process to deliver consistently high-grade products. RS Industria will help you to monitor every piece of the production cycle, guaranteeing the output that will uphold your reputation.

## Real-time condition-based monitoring is the key to success

Traditional methods of condition monitoring can frequently fall short in identifying subtle variations in factory assets. Often carried out periodically, they can lead to unplanned downtime, critical failure and product waste. 

Real-time data enables a proactive approach to condition-based monitoring. Subtle variations in asset data can provide leading indicators of issues and help maintenance teams deploy planned maintenance before there is a critical failure. 

## Energy Monitoring to help F&B manufacturers become more sustainable 

Assets such as industrial ovens and freezers consume large amounts of energy, and often their consumption is left unchecked. Having  visibility of your energy consumption on an asset-by-asset or line-by-line basis allows you to track consumption and spot trends.

In many cases, energy usage data can reveal opportunities to reduce consumption and make savings in the £1,000's on just a single production asset.

[![Book a consultation](https://hubspot-no-cache-eu1-prod.s3.amazonaws.com/cta/default/25086533/interactive-86298556866.png)](https://www.rs-industria.com/hs/cta/wi/redirect?encryptedPayload=AVxigLJhrF7MHbaN97RJnX48kr%2F55%2FaMF6OkkfVoWKVCiGdtv5ohZ7s%2FN4Zry97ZhdbxuFhP9BO%2Ftq7HIGnXrbq%2FWLjtpuhhhdmb371vn90Eznc3tArfmtboxLUdvCMc%2FGRuHLNr3y96XCQJHM5elOVGRQ9epLfBr%2BJS3pBo%2F8gOyT%2BIAW65xTX0HxJJSPvIwU%2FQHv0%3D&webInteractiveContentId=86298556866&portalId=25086533)

## How much could you save?

Hover over the assets below to find out just how much you could be saving.

#### Mixers & Homogenisers

A potential saving of £20,000 in energy costs and £12,000 in downtime costs.

[Here's how](https://www.rs-industria.com/our-sectors/mixers-and-homogenisers)

![Industrial Food Mixers Banner](https://www.rs-industria.com/hubfs/RS%20Industria/Use%20Cases/Industrial%20Food%20Mixers%20Banner.jpg)

#### Industrial Ovens

Potential savings of £40,000 in energy costs, £48,000 in maintenance costs and £6,000 in downtime costs.

[Here's how](https://www.rs-industria.com/our-sectors/industrial-ovens)

![bakery-oven](https://www.rs-industria.com/hubfs/RS%20Industria/Banner/bakery-oven.jpg)

#### Freezers & Chillers

Potential savings of £10,000 in energy costs and £50,000 in product wastage. 

[Here's how](https://www.rs-industria.com/our-sectors/freezers-and-chillers)

![spiral-chillers-banner-1](https://www.rs-industria.com/hubfs/RS%20Industria/Banner/spiral-chillers-banner-1.jpg)

#### Fillers

Potential savings of £3,500 in energy costs, £2,000 in downtime costs and £10,000 in maintenance costs.

[Here's how](https://www.rs-industria.com/our-sectors/fillers)

![Refresco Employees SQR aspect (from website)](https://www.rs-industria.com/hubfs/RS%20Industria/Case%20Studies/Refresco%20Filler/Refresco%20Employees%20SQR%20aspect%20(from%20website).png)

#### Compressors

An annual potential saving of £10,000.

[Here's how](https://www.rs-industria.com/our-sectors/compressors)

![refridgeration-compressor-banner-1](https://www.rs-industria.com/hubfs/RS%20Industria/Banner/refridgeration-compressor-banner-1.jpg)

#### Conveyors

Every conveyor is different, speak to our consultants for an estimate of how much you could save.

[We can help](https://www.rs-industria.com/our-sectors/conveyors)

![pack-conveyors-banner (1)](https://www.rs-industria.com/hubfs/pack-conveyors-banner%20(1).webp)

## The RS Industria Solution in action

<https://www.rs-industria.com/knowledge-hub/advanced-manufacturing-plan-government-funding-boost-to-develop-smart-factories>

###### 3 min read

#### [Advanced Manufacturing Plan: Government funding boost to develop smart factories](https://www.rs-industria.com/knowledge-hub/advanced-manufacturing-plan-government-funding-boost-to-develop-smart-factories)

Dec 6, 2023 by RS Industria

Last month’s Autumn Statement heralded the launch of the UK government’s [Advanced Manufacturing Plan](https://assets.publishing.service.gov.uk/media/65647fba61589e001386e4bc/advanced-manufacturing-plan.pdf).

Outlining how...

[Read more](https://www.rs-industria.com/knowledge-hub/advanced-manufacturing-plan-government-funding-boost-to-develop-smart-factories)

<https://www.rs-industria.com/knowledge-hub/popping-the-genie-out-of-the-bottle>

###### 2 min read

#### [Popping the genie out of the bottle: How unleashing data can improve your maintenance strategy](https://www.rs-industria.com/knowledge-hub/popping-the-genie-out-of-the-bottle)

Nov 16, 2023 by RS Industria

For one leading British brewer, utilising the RS Industria cloud-based platform has already saved thousands of pounds....

[Read more](https://www.rs-industria.com/knowledge-hub/popping-the-genie-out-of-the-bottle)

<https://www.rs-industria.com/knowledge-hub/how-data-insight-helped-a-food-manufacturer-tackle-rising-energy-prices-and-hit-the-road-to-net-zero>

###### 2 min read

#### [How data insight helped a food manufacturer hit the road to net zero](https://www.rs-industria.com/knowledge-hub/how-data-insight-helped-a-food-manufacturer-tackle-rising-energy-prices-and-hit-the-road-to-net-zero)

Jul 17, 2023 by RS Industria

Within just four weeks of using RS Industria, Kerry reduced energy consumption at a UK site by 14%.

Gaining an...

[Read more](https://www.rs-industria.com/knowledge-hub/how-data-insight-helped-a-food-manufacturer-tackle-rising-energy-prices-and-hit-the-road-to-net-zero)

<https://www.rs-industria.com/knowledge-hub/how-a-premium-food-producer-uses-data-insight-to-keep-cool>

###### 2 min read

#### [How a premium food producer uses data insight to keep cool](https://www.rs-industria.com/knowledge-hub/how-a-premium-food-producer-uses-data-insight-to-keep-cool)

Jun 22, 2023 by RS Industria

As one of the UK’s largest manufacturers of premium sausage, Walkers Sausage Co prides itself on the quality of its...

[Read more](https://www.rs-industria.com/knowledge-hub/how-a-premium-food-producer-uses-data-insight-to-keep-cool)

<https://www.rs-industria.com/knowledge-hub/seven-ways-rs-industria-saved-a-leading-food-manufacturer-time-and-money>

###### 3 min read

#### [Seven ways RS Industria saved a leading food manufacturer time & money](https://www.rs-industria.com/knowledge-hub/seven-ways-rs-industria-saved-a-leading-food-manufacturer-time-and-money)

Jun 15, 2023 by RS Industria

Food and taste leaders, Kerry Group, are passionate about their products. Now a global entity, Kerry started life as a...

[Read more](https://www.rs-industria.com/knowledge-hub/seven-ways-rs-industria-saved-a-leading-food-manufacturer-time-and-money)

<https://www.rs-industria.com/knowledge-hub/sticking-power-how-rs-industria-is-helping-a-food-producer-achieve-sweet-success>

###### 3 min read

#### [How RS Industria is helping a food producer achieve sweet success](https://www.rs-industria.com/knowledge-hub/sticking-power-how-rs-industria-is-helping-a-food-producer-achieve-sweet-success)

Jun 15, 2023 by RS Industria

There are some assets that provide a real challenge for maintenance professionals. Components sealed for life upon...

[Read more](https://www.rs-industria.com/knowledge-hub/sticking-power-how-rs-industria-is-helping-a-food-producer-achieve-sweet-success)

## Download our Food & Beverage case studies 

## Shepherd Neame

### Condition Monitoring

How real-time data allowed Britain's oldest brewer to better plan its future maintenance strategy.

[![Read The Case Study](https://hubspot-no-cache-eu1-prod.s3.amazonaws.com/cta/default/25086533/interactive-86273666509.png)](https://www.rs-industria.com/hs/cta/wi/redirect?encryptedPayload=AVxigLJnSXe1oB1a4lkrCphb3SpPI2%2F9VbxMYqfxXU0iuQvQEMeQf8bsqAu3QIMrmVqi8kombJCaQOTrmuxCZ18Y2HKEgyowQBFMHdX6FVIeJQ2HuWzzbEDGoi9lDX6sLEA4J1BTmZFKs2sdtTV7IBo2DVOdxIK4aOFBzBYvJmr7O19%2FcVR36l3Ic53q%2FcY2BnpN8SwnSEsduzLY&webInteractiveContentId=86273666509&portalId=25086533)

 

## Kerry

### Energy Monitoring

How RS Industria drove down a leading manufacturer's energy consumption by 14%.

[![Read The Case Study](https://hubspot-no-cache-eu1-prod.s3.amazonaws.com/cta/default/25086533/interactive-86271890117.png)](https://www.rs-industria.com/hs/cta/wi/redirect?encryptedPayload=AVxigLInqsxeQgZlKzOyXY%2BPen3%2FYypX5slBk5fe6ChBVhjVBrF0Y0Vr05SvDAg%2FQIXt6raS07ak1fItmzL9oOYKDabjSbH%2FQHYwOQFwEW0vxd098sZBG4XMYTMQeJ2xGh9Fe25a15m4BSmLTc8jCYQBMszYYF9Vvn5FDWs%2FK%2BbZKJa4%2Fed7eIBSdFimAAcZKv0saaZkAr4%2BjKNQ0Ip0%2BsYhmnI%3D&webInteractiveContentId=86271890117&portalId=25086533)

 

## Hain Daniels

### Vibration Sensors

RS Industria alerts engineers to a potential critical failure through data from vibration sensors.

[![Read The Case Study](https://hubspot-no-cache-eu1-prod.s3.amazonaws.com/cta/default/25086533/interactive-86275248623.png)](https://www.rs-industria.com/hs/cta/wi/redirect?encryptedPayload=AVxigLJQjAP1NLEWztxFOQ9Tl%2Bc9rHOJElsYEixtZV5fxtKsNzxlFDs2Z8FAbc4Rz0u0eyhFVrpo7xoEwtqlvNjzmzQo1qFOiCoCe2O7SK6H8CcjK2ekkHnYQWwJfrxbnnZFHI70vREixzrc%2Fak8%2FjKyDDWV6LLbiAH%2BicvlmRQXZVmz3j8mhSDk9AfwWKzbST3bjq5F9kD%2F0Q%3D%3D&webInteractiveContentId=86275248623&portalId=25086533)

 

## Kerry

### Wastewater Monitoring

How RS Industria helped Kerry to reduce their wastewater consumption by 100,000 litres a day.

[![Read The Case Study](https://hubspot-no-cache-eu1-prod.s3.amazonaws.com/cta/default/25086533/interactive-86275248861.png)](https://www.rs-industria.com/hs/cta/wi/redirect?encryptedPayload=AVxigLIcshhC0vGHMk%2FbO8PljFmguTmrHWt03Arm36tt3V9s9q4JfcNXcgWg4D%2FXRhSLVhWMC7hWOCACwnuZwt%2F2sLjA9OW%2BpPX1LPp2PEGgmcVsqbqMT8ENLFczc2o1G4FJ9ls%2Ba3qJ6f0bK4ktfXm%2FD47lLsQYswhbp78h5imT%2B78anQ%2ByIepr%2BLKwwCwKqbPfhV3OVM8%3D&webInteractiveContentId=86275248861&portalId=25086533)

 

## Samworth Brothers

### Vibration Monitoring

Measuring vibration on compressors and drive motors, saves a leading manufacturer from blast chiller failure.

[![Read The Case Study](https://hubspot-no-cache-eu1-prod.s3.amazonaws.com/cta/default/25086533/interactive-86275702261.png)](https://www.rs-industria.com/hs/cta/wi/redirect?encryptedPayload=AVxigLIHKeAvk1aM6WnrY3kQod6wqjnNZcpejJeYyhsj9ik6S5CpRtfq1BU5GZEgt30Z1PXeIy4LyrdEo1uvhPU5ATvC4%2F6lnhYLNQ4xuhdwL4V2Z5QaHgnFy%2Fs98t3wW5Vky3%2B1Umn8YQEHsDid9tprcu8GPCEbRiYaKSvfKna%2FmSuEU%2BjgKmAV%2FAU36e%2B9GMHhf68%3D&webInteractiveContentId=86275702261&portalId=25086533)

 

## Refresco

### Condition Monitoring

How monitoring vibration detects bearing wear that if left untouched would lead to critical failure on a key asset.

[![Read The Case Study](https://hubspot-no-cache-eu1-prod.s3.amazonaws.com/cta/default/25086533/interactive-86275248854.png)](https://www.rs-industria.com/hs/cta/wi/redirect?encryptedPayload=AVxigLJ%2Bae6J4wFqxIiCMN4Bow5jEVDv%2BpkDeFCgbNQ%2BdMVVnGATLFrX909qPIwjlbTzTPXVXCsyaLCzLQTM7WPxHAsbWcfvw6X0DOqK4gp4fnKXfBjES6ZbslcVHHQykx6OEDznT9MIQw27vbBE8t3gBiQlpG9MKUnSqZ8BAGaO5vQjE47l4viuVhgjBTRNqx0gLniKkXs2&webInteractiveContentId=86275248854&portalId=25086533)

 

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