ROI
95%
Energy
-10%
Operations
Higher quality
Lowe waste
12 months
Payback Period
Maintenance
Avoid breakdowns
Sustainability
Reduce emissions
Review your requirements with one of our consultants.
We’ll help you prepare for the next step in the process, which is a detailed discussion with one of our solution design engineers.
Energy
Consumption data continuously collected from:
- Inverter Drives
- Process Control
Operations
Capture key operating data directly from process control systems:- Start/Stop
- Speed (items/minute)
- Product SKU
- Short-Stops
- Faults/Operating Modes
Maintenance
Monitor leading indicators of failure:- Current & Torque: Drive & Gearbox loading
- Vibration: Lubrication failure, bearing wear and asset movement & stability
- Lubricant: Oil condition & contamination
Energy
A standard 7.5kW motor running 20 hours/day for 5 days will consume around 38,000 kWhr/annum, costing around£12,000 worth of electricity (June 2022 prices).
Optimising production usage can reduce consumption by 10%reducing electricity cost by £1,200/annum per motor.
High-Speed fillers typically have three drive or pump motors, so savings could be around £3,500
Operations
Avoid scrapped batches of product due to a failure often costing up to £2,500 or more.
Maintenance
Where failures go undetected, damage to the main filler ring bearing can result in costly repairs:
- Replacement main ring bearing cost: £40,000 each
- Repair labour costs range from £20,000 to £60,000.
Total potential loss from one failure event: £60,000
