300%
ROI
Energy
-10%
Operations
Higher Quality
Lower Waste
3 months
Payback Period
Maintenance
Avoid breakdowns
Sustainability
Reduce emissions
Review your requirements with one of our consultants.
We’ll help you prepare for the next step in the process, which is a detailed discussion with one of our solution design engineers.
Energy
Consumption data continuously collected from:
- Conveyor Drives
- Process control
Operations
Capture key operating data directly from process control systems:
- Run-Times
- Line speed
- Acceleration rates
Maintenance
Monitor leading indicators of failure:
- Current & Torque:
- Drive & Gearbox loading
- Belt condition
- Vibration:
- Lubrication failure
- Bearing wear
- Gearbox/drive movement & stability
Energy
Energy: £ 2.2kW motor, (19,272 kWhr/annum), Saving 10% of one motor @ 0.29p/kW = £558.88 per annum. Assuming a bank of 10 motors in a group = £5,500 annual saving.
Operations
Downstream consequence for process line, loss of batch production, or interruption in service delivery—a Bakery might lose £2,000 worth of product or production
Maintenance
- Average MTTR of 4-6hr, downtime cost @ £1,000/hour = £4,000.
- Replacement motor unit: £1,000.
- Total potential loss: £6,000 from one failure event.
