ROI
83%
Energy
-10%
Operations
Better Duty &
Standby balancing
8 months
Payback Period
Maintenance
Avoid breakdowns
Sustainability
Reduce emissions
Review your requirements with one of our consultants.
We’ll help you prepare for the next step in the process, which is a detailed discussion with one of our solution design engineers.
Energy
Consumption data continuously collected from:
- Gas or Fuel Oil meters
- Electricity meters on pumps & fans
Operations
Capture key operating data directly from process control systems:
- Operating temperatures
- Pump Flow rates
- Run-times
- Emissions quality
Maintenance
Monitor leading indicators of failure:
- Current & Torque: Drive and pumps loading
- Vibration: Lubrication failure, bearing wear and asset stability
Energy
A 10 tonne/hour boiler can easily consume in excess of £500,000 of gas per year at (May 2022 prices).
Mechanical & control issues, combined can easily reduce efficiency by 5%, increasing energy cost by £25,000 per annum
Operations
Balancing load between boilers to ensure the most efficient unit is running at any point in time could deliver a further 5% reduction in energy consumption, or an additional saving of £25,000 per annum.
Maintenance
A typical failure on the fans or feedwater pump could take 6-8 hours to repair.
Add a further 4 hours to bring the steam back to temperature, leading to a total site shutdown of 12 hours, costed at £4,000/ hour. Total potential saving £48,000
Add the consequential cost of material write-off for any product damaged when in process during boiler failure.
